Design Review Based on Failure Mode is a technique concentrated on change management and nonstop, permanent improvement. DRBFM focuses on failure prevention on early stages and depends on engineering knowledge. It was developed based on the philosophy that design problems occur when changes are made to existing engineering design that has already been proven successful.
Course Objective
Understand and describe the relationship between engineering and management knowledge
Establish requirements for an effective DRBFM
Record all the design, validation, and production actions
Gain and maintain consistency and proficiency of DRBFM
Who Should Attend
Manufacturing engineering
Product engineers
Design engineers
Quality engineers
Validation and test engineers
Managers leading any of the above teams
New Product Development Mangers
Validation and Test Engineers
Senior Engineers
Benefits of Attending
DRBFM is a focused process that supports an engineering mindset and eliminates waste, such as debating rankings and mindless brainstorming.
It centers on early prevention and engineering knowledge, eliminating time spent debating ranking systems, waiting for lead engineers to document and list their concerns, identifying what types of concerns are open for discussion and resolution, and brainstorming without any actionable closure.
This DRBFM Training will provide roles and responsibilities of management, design engineers, manufacturing engineers, facilitators, and technical experts.
Those interested in DRBFM will benefit from understanding the rationale behind this methodology and learn to guide teams through the paradigm shifts and mindset that are needed.
DRBFM focuses on three things for better review:
Good Design
Good Discussion
Good Dissection
Workshop Agenda
DRBFM Procedure, Forms, Planning and Preparation
Scope and Purpose
Process Map – General Requirements
Planning – Formats, examples
Planning Results and Output
Preparation – Formats, examples
Preparation Results and Linkage with DRBM Format
Definition of Change Section
DRBFM – Forum 1, Design Review, Action Results and Follow Up
Engineer analysis
Change Point definition
Identification of concerns
Identification of causes and influences on the vehicle
Identification of effects
Identification of severity/priority
Actions to gain engineering knowledge – evidence
DRBFM – Forum 2, Design Review, Action Results and Follow Up
Design Review introduction
Change Point overview
Identification of additional concerns
Identification of additional causes and influences on the product
Identification of effects
Identification of severity/priority
Actions taken to eliminate concerns
Design actions to gain engineering knowledge – evidence
Validation actions to gain evidence of reliability
Manufacturing, assembly, and supplier actions
Action results and feedback to design guidelines
Roles and responsibilities
Training Deliverables
Feedback From Past Participants
“This workshop has helped in reviewing the engineering designs time and time again”
“Our design quality level has been improved significantly”
“It gives a better idea for a design and to review its failure modes”
“Must for all manufacturing companies”
“This workshop guided us to go through the present design before going for further modification of designs.
Know Your Trainer
B tech from NIT Rourkela, PGDM from IIM Calcutta with 14+ yrs of intensive experience in various sector. He is a certified coach for Manufacturing Management and System Development
He has helped companies turn-around by implementing Manufacturing Excellence through Lean, Statistical Quality Control, Six Sigma, Strategy Management
He is a passionate reader and have inclination to solve complex business problems within very short span of time.