The Failure Mode Effects and Criticality Analysis is a reliability evaluation/design technique which examines the potential failure modes within a system and its equipment, in order to determine the effects on equipment and system performance.
Course Objective
Understand and perform the principals of FMECA.
Understand criticality analysis techniques and their use in prioritizing equipment and reliability improvement work.
Play an active role in equipment criticality analysis.
Select proper criteria to apply FMECA
Identify all the potential significant and crucial failure modes on early stages.
Who Should Attend
Manufacturing Managers
Product Engineers and Managers
Quality Engineers and Managers
Maintenance Manager
New Product Development Managers
Technical Staff
Quality Professionals
Suppliers Quality Assurance
Benefits of Attending
FMECA is a wonderful tool which helps in examining the potential failure modes within a system and its equipment.
Thus it facilitates identification of potential design reliability problem areas which must be eliminated or their effect minimized, by design modification or tradeoffs.
Information and knowledge gained by performing the FMECA can also be used as a basis for troubleshooting activities, maintenance manual development, and design of effective built-in test techniques.
The FMECA provides valuable information for maintainability, safety, and logistics analysis.
It also provides an open issue format for recommending and tracking risk-reducing action.
Also increases the probability that potential failure modes and their effects have been considered in the design/development process and it establishes a priority system for design improvement.
Workshop Agenda
Introduction to FMECA
Elements and components of FMECA
Reliability tools and techniques
Methods for fault avoidance
Methods for architectural analysis and assessment
Top-down or Bottom-up?
Bottom-up method
Event tree analysis (ETA)
FMECA
Hazard and operability study (HAZOP)
Top-down method
Fault tree analysis (FTA)
Reliability block diagram (RBD) – Markova analysis
Scope definition and worksheet functions
Functional analysis
CMMS systems
Failure Mode Effects & Criticality Analysis Techniques
Hardware approach
Analyzing the failure modes of each individual hardware
When items can be analyzed separately
It’s a bottom-up method
Functional approach
Identify and analyze each item based on their functionality
When items cannot be analyzed separately
It’s used when the process is designed and functional block diagrams are developed.
What is a functional block diagram?
Failure Modes
Failure definition
Failure modes classification
Potential failure modes
Potential causes of failure
Failure description
Techniques of failure detection
Criticality Analysis
How does it work?
How to choose the most proper and suitable criteria
Categories of severity
Occurrence classification
Detection rating
Calculating criticality
Risk Priority Number (RPN)
Training Deliverables
Feedback From Past Participants
“The training session helped us to take corrective actions and re-evaluate risks”
“ The workshop on FMECA gives us a right way of detecting failures and their criticality ”
“It is important for all manufacturing companies to start using this tool for better quality and customer satisfaction”
Know Your Trainer
B tech from NIT Rourkela, PGDM from IIM Calcutta with 14+ yrs of intensive experience in various sector. He is a certified coach for Manufacturing Management and System Development
He has helped companies turn-around by implementing Manufacturing Excellence through Lean, Statistical Quality Control, Six Sigma, Strategy Management
He is a passionate reader and have inclination to solve complex business problems within very short span of time.
@Tetrahedron Manufacturing Services Pvt Ltd
Phone : +91 7042140046 Email: [email protected]