ENERGY COST REDUCTION

Identify Energy Loss Red Zone

Track Energy Performances

5% Saving’s on Electricity Bill

Energy Cost Reduction Detailed Approach

Stage  Deliverable
Energy Awareness Training -Training Man-hour
Heat Loss Analysis
-Furnace heat analysis
-Wall & Separation Material
-Heat Emitting Sources analysis
-Ventilation System
-Heat Loss Reduction
Pump Efficiency Analysis
-Power Consumption
-Component Vibration
-Component Temperature
-Cavitation Checking
-Sound Pressure
-Fluid Properties Test
-Seal Leakage Test
-Flow Rate Test
-Net Positive Suction Head (NPSH) Test
-Pump Efficiency Improvement
Motor Efficiency Analysis -Motor Efficiency Improvement
Air Leakage Analysis
-Compressor Running Time
-Air Pressure Head Drop
-Air Compressor Running Cost Reduction
Compressor Performance
-Power Consumption
-Component Vibration
-Component Temperature
-Sound Pressure
-Seal Leakage Test
-Compressor Performance Improvement
Diesel Usage Analysis
-Diesel Consumption
-Diesel consumption reduction
Workplace Lighting (LUX Audit)
-Office Lightings
-Shop floor Lighting systems
-Work station Lightings
-Workplace Lighting Improvement

Case Studies

           Energy Cost Reduction Project Implementation

(Leading Gear Manufacturer (Faridabad))

 

Challenges :

Before TMS –

  • High Energy Consumption
  • No tracking of Heat loss
  • No Energy saving project implemented

Approaches :

Tetrahedron energy consultant team conducted a on site energy audit and inspect the individual energy consuming devices and track their performance and loss %. Some devices were found old, defective and energy inefficient. Energy isolation system were developed and energy efficient devices implemented. Energy KPI established to track the energy consumption.

Results :

  • 25 Energy Saving Project Identified
  • 18% Energy Cost Reduced
  • Energy efficient devices were installed across the plant.

Energy Saving Projects Funnel Created

(Leading Heavy Equipment Manufacturer(Odisha))

 

Challenges : Before Tetrahedron:

Monthly Energy Cost was too high

Management team was serious  towards reduction of plant running cost.

Approaches :

Tetrahedron Energy auditor team delivered a training on Energy Management System (EMS) to the plant staff and operator level.  4 Energy auditor conducted a Level 3 energy audit across the plant and presented the Energy Management Opportunities (EMO)s to the plant management team and identified energy savings projects for energy team.

Following results were achieved:-

Results :

  • Developed a internal energy team including 3 Management persons, 5 technical Staff & 10 technicians.
  • 65 Energy Savings Project Funnel created

Benefits Of Energy Cost Reduction

  • High saving in energy bill
  • Low operating cost
  • High energy efficiency gain
  • Achieve organization’s energy goal
  • Reduction in carbon foot print
  • Earn great return on your investment
  • Protecting environment

To get the best Energy Efficiency approach for your manufacturing process

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