ENERGY CONSULTING SERVICES

Save Energy, Save Cost, Save Earth, Save Today, Survive Tomorrow

 

 

Identify Energy Loss Red Zone

Track Energy Performances

10%- 20% Saving’s on Electricity Bill

All industries face a common challenge on how to improve productivity while reducing energy consumption. Energy Audit has always been thought of as merely a cost of doing business. However, with efficient solutions and services, a reduction of 10-20% annual consumption can be saved without affecting your productivity and targets.

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Common problems like Energy eater machines in an overloaded, oversized, and inefficient state cause the bill to reach the sky. Even overheated motors & compressors can also raise the load but with proper energy reduction policies implementation, costly billing & machine failure can be prevented. Regular Housekeeping and maintenance of machine keeps them in just state and check on voltage imbalance.

However, by thoroughly reviewing how your business uses power, there are several key ways in which to improve efficiency and optimize significant savings.

 

  • To minimize energy cost/waste without affecting production & quality
  • To minimize environmental effects

 

  • To achieve & maintain optimum energy procurement & utilization throughout the organization

Being one of the Top Industrial Energy Audit consultants in India, Our Energy Management Consultants has delivered Energy-Saving Projects using a cost reduction approach and energy audit services like Power factor, Pump efficiency improvement, Heat Loss, Diesel usage analysis, compressor performance, Green workplace lighting, and production planning improvement. Each area of energy auditing can reduce consumption by 5-10 %. 

 

Manufacturing facilities are one of the largest consumers of energy. Efforts to improve Energy Efficiency Services is an increasing concern for many manufacturing industries.

Benefits of Energy Cost Reduction

energy cost reduction consultants for manufacturing

Helps manufacturing companies to reign in production costs 

energy audit consultants

Reduce overuse of Energy

top 10 energy audit company in India

Sustainaibility in the competitive market

energy auditing firms in India

Optimize the right energy mix

top Industrial energy audit consultants in India

Energy savings is good for the environment

energy reduction services

Control Production cost 

energy cost reduction training

Greener practices reduce your associated carbon emissions

energy cost reduction

Efficient optimization and allocation of resources

Energy Cost Reduction Detailed Approach

StageDescriptionDeliverable
Energy Awareness Training - Training on Energy Awareness - Training Man Hour
Heat Loss Analysis- Furnace Heat Analysis
- Wall and Sepration Material
- Heat Emitting Source analysis
- Ventilation System
- Heat Loss Reduction
Pump Efficiency Analysis- Component Vibration
- Component Temperature
- Cavitation Checking
- Fluid Properties Test
- Seal Leakage Test
- Flow Rate Test
- Net Positive Suction Head (NPSH) Test
- Pump Efficiency Improvement
Motor Efficiency Analysis -Power Consumption
- Sound Pressure
- Motor Efficiency Improvement
Air Leakage Analysis
- Compressor Running Time
- Air Pressure Head Drop
- Air Compressor Running Cost Reduction
Compressor Performance - Power Consumption
- Component Vibration
- Component Temperature
- Sound Pressure
- Seal Leakage Test
- Compressor Performance Improvement
Diesel Usage Analysis- Diesel Consumpution - Diesel Consumption Reduction
Workplace Lighting (LUX Audit) - Office Lightings
-Shop Floor Lighting Systems
- Work Station Lighting
- Workplace Lighting Improvement

Case Studies

           Energy Cost Reduction Project Implementation

(Leading Gear Manufacturer (Faridabad))

 

Challenges :

Before TMS –

  • High Energy Consumption
  • No tracking of Heat loss
  • No Energy saving project implemented

Approaches :

Tetrahedron Energy Management Consultants team conducted an on-site Industrial Energy Audit and inspected the individual energy-consuming devices and track their performance and loss %. Some devices were found old, defective, and energy inefficient. In the end, energy isolation systems were developed and energy-efficient devices implemented. Energy KPI was established to track energy consumption.

Results :

  • 25 Energy Saving Project Identified
  • 18% Energy Cost Reduced
  • Energy-efficient devices were installed across the plant.

Energy Saving Projects Funnel Created

(Leading Heavy Equipment Manufacturer(Odisha))

 

Challenges: 

Before TMS – 

  • Monthly Energy Cost was too high
  • The management team was serious about the reduction of the plant running costs.

 

Approaches :

Tetrahedron Energy auditor team delivered training on Energy Management System (EMS) to the plant staff and operator level. In addition, 4 Energy Auditors conducted a Level 3 energy audit across the plant and presented the Energy Management Opportunities (EMO)s to the plant management team and identified energy savings projects for the energy team.

Results :

  • Developed an internal energy auditing and management team including 3 Management persons, 5 technical Staff & 10 technicians.
  • 65 Energy Savings Project Funnel created

Let’s Connect to start reducing your Energy Consumption

why choose us?

 

 

STEP 1

Training on Energy Awareness

WHAT DO WE DO?

Training man hour

 

 

 

 

 

 

STEP 2

– Furnace Heat Analysis
– Wall and Separation Material
– Heat Emitting Source analysis
– Ventilation System

WHAT DO WE DO?

Heat loss reduction

 

Business performance analysis with graphs

 

 

STEP 3

– Component Vibration
– Component Temperature
– Cavitation Checking
– Fluid Properties Test
– Seal Leakage Test
– Flow Rate Test
– Net Positive Suction Head (NPSH) Test

WHAT DO WE DO?

Pump Efficiency Improvement

 

Steel pipelines and cables in a plant

 

 

STEP 4

-Power Consumption
– Sound Pressure

WHAT DO WE DO?

Motor Efficiency Improvement

 

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STEP 5

– Compressor Running Time
– Air Pressure Head Drop

WHAT DO WE DO?

Air Compressor Running Cost Reduction

 

 

 

STEP 6

– Power Consumption
– Component Vibration
– Component Temperature
– Sound Pressure
– Seal Leakage Test

WHAT DO WE DO?

Compressor Performance Improvement

 

 

 

STEP 7

Diesel Consumption

WHAT DO WE DO?

Diesel Consumption Reduction

 

 

 

STEP 8

– Office Lighting
-Shop Floor Lighting Systems
– Work Station Lighting

WHAT DO WE DO?

Workplace Lighting Improvement

 

case studies

Energy Cost Reduction Project Implementation

(Leading Gear Manufacturer (Faridabad))

Electricity transmission towers with orange glowing wires the starry night sky. Energy infrastructure concept.

Energy Saving Projects Funnel Created

(Leading Heavy Equipment Manufacturer(Odisha))

View on the rooftop solar power plant with two engineers walking and examining photovoltaic panels. Concept of alternative energy and its service