What is Mini DOJO?


The MSME’s and growing manufacturing companies are facing the biggest challenge of this decade in terms of relevant skill requirement . The Mini DOJO Training Center Setup will help the MSME’s to skill their workforce with Minimum Investment,Quick Implementation & Less Space. 

Why Mini DOJO Center ?

Mini DOJO Center is required to create awareness of Skilling & Right-skilling of the new workforce & Re-skilling of the existing workforce to refresh manufacturing concepts and educate them about Company awareness,Safety awareness,5 Senses, Innovation and Technical skills.

Skilled manpower can contribute in company profitability growth  through Customer Satisfaction, Internal Waste Reduction and Sustenance Strategy.

Customer Satisfaction (PQCS) (1)

Role of Tetrahedron

Tetrahedron helps to translate the essential skills required in manufacturing process to activity based Mini DOJO training center. We design and setup company/process specific customized dojo center after complete assessment of existing workforce skill sets.

Benefits Of MINI DOJO

  • Miniumum Investment (Less than 2 Lacs)
  • Quick Implemention  (15 days)
  • Less Space Required (300 Sq Ft Approx.)
Dojo

Components of MINI DOJO

MINI DOJO Center (Equipment / Hardware Only)

S.NoComponentsActivities
1.Know My Company
  • Company Profile 
  • Company Vision, Mission & value
  • Company Funders and History
  • Company Footprint & Product Portfolio 
  • Customer Base & Geography Coverage
  • Research & Development
  • CSR Activities
  • Company Policy (HR, Safety and Others)
2.Safety DOJO
  • Safety Pledge 
  • PPE Matrix & PPE Usage (without mannequin)
  • PPE Matrix & PPE Usage (with mannequin)
  • Safety Shoe simulator
  • Fire Safety Board
  • CPR and First Aid
3Product
  • Product parts and display
45 Senses DOJO
  • Ambidexterity – Limb Speed Comparison
  • Hand Eye Cord – Diff Shape Pin Set
  • One specific customized 5 senses DOJO (On actual)

 

9.       OJT &  Certification
  • MINI DOJO Manual
5.Process and Machine Matrix
  • Critical Machine Simulation
  • Part Criticality Matrix
  • Start – Stop – Emergency Stop
  • Electrical Part
  • Electronic Part
  • Pneumatic Part
  • Hydraulic Part
  • Fasteners
  • Mechanical Part 
6.Production DOJO
  • Abnormality Matrix
  • 4M Change Matrix
  • Work Instruction
  • Shop Floor Do’s Don’t
7.Quality DOJO
  • Gauge Awareness
  • Best Practices of Using Gauges
  • Defect Gallery
  • Poka-Yoke
8.Maintenance DOJO
  • Electrical Maintenance & LOTO, 
  • Mechanical Maintenance & LOTO

MINI DOJO Center (Optional)

 

S.NoComponentsActivities
1.Know My Company
  • Company Profile 
  • Company Vision, Mission & value
  • Company Funders and History
  • Company Footprint & Product Portfolio 
  • Customer Base & Geography Coverage
  • Research & Development
  • CSR Activities
  • Company Policy (HR, Safety and Others)
2.Safety DOJO
  • Safety Sign Colour Simulator (4 Colours)
  • Fire Extinguisher application 
  • Fire Hydrant Application
  • Fire Triangle
  • Falling from Height simulator ( Harness)
  • Safety Shoe simulator
  • Hand Safety Simulator
  • Head Safety Simulator ( Helmet)
  • Eye Wash simulator
  • Safe walking speed Simulator 
  • Electric Safety Board
  • Dust Mask simulation
  • Nose (Smell) DOJO
  • Noise Protection Simulation
  • Waste Management
  • Gas Cylinder Safe Handling
  • Emergency Exit Simulation (VR Base)
3.Process and Machine Matrix
  • Critical Machine Simulation
  • Part Criticality Matrix
  • Start – Stop – Emergency Stop
  • Electrical Part
  • Electronic Part
  • Pneumatic Part
  • Hydraulic Part
  • Fasteners
  • Mechanical Part 
4.Production DOJO
  • Visual Management 
5.Quality DOJO
  • Gauge Awareness
  • Best Practices of Using Gauges
  • Defect Gallery
  • Poka-Yoke
6.Maintenance DOJO
  • Critical Tooling’s & Tool setting video
  • TPM Pillar Description ( If applicable)
  • Hydraulics DOJO Simulation
  • Pneumatic DOJO Simulation
  • Gear Functioning Simulation

 

7.5 Senses DOJO
  • Sub Conscious Mind – Time Count DOJO
  • Touch Sense – Blind Box Weight Sensing
  • Touch Sense – Blind Box Size Sensing
  • Touch Sense – Blind Box Shape Sensing
  • Touch Sense – Blind Box Similar Part Sensing
  • Touch Sense – Blind Box Diff Part Sensing
  • Touch Sense – Rotation Angle Sensing
  • Touch Sense – Length Sensing
  • Touch Sense – Torque Sensing
  • Touch Sense – Heat Sensing
  • Ambidexterity – 2 Hand 2 Bin Same Part
  • Ambidexterity – 2 Hand 2 Bin Diff Part
  • Ambidexterity – 2 Same Activity
  • Ambidexterity – 2 Similar Activity
  • Ambidexterity – 2 Different Activity
  • Hand Eye Cord – Same Size Pin Set
  • Hand Eye Cord – Reverse Colour Pin Set
  • Hand Eye Cord – Reverse Board Pin Set
  • Hand Eye Cord – Coloured PIN Set
  • Hand Eye Cord – Electric Wire Test Set
  • Hand Eye Cord – 6 Angle Screw Set
  • Hand Eye Cord – 6 Angle Bolt Set
  • Hearing Sense – 6 Set Same Decibel Sound
  • Hearing Sense – 6 Set Diff Decibel Sound
  • Hearing Sense – Gear Knock Sound
  • Hearing Sense – Vibration Sensing
  • Smelling Sense – Fuel Smell
  • Smelling Sense – Chemical Smell
  • Smelling Sense – Electric Wire Burning Smell
  • Closed Eye Simulation – Assy Process Seq
8.Ergo DOJO
  • Standing Posture Simulation
  • Sitting Posture Simulation
  • Material  Lifting posture simulation
  • Ankle Bend Simulation
  • Elbow Bend Simulation
  • Waist Bend Simulation
  • Ergonomics Best Practices Videos
9.Inno DOJO
  • Low Cost Automation Simulation
  • Kara-Kuri Material Handling System
  • SCAMPER Technique
  • Kaizen demonstration

Glimpse of DOJO

Tetrahedron  presents a glimpse of DOJO in manufacturing industries that is filled with images of  DOJO Center . This is an example of the work produced by our  Mini DOJO Consultant.

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