What is Mini DOJO?

The MSME’s and growing manufacturing companies are facing the biggest challenge of this decade in terms of relevant skill requirement . The Mini DOJO Training Center Setup will help the MSME’s to skill their workforce with Minimum Investment,Quick Implementation & Less Space.

Why Mini DOJO Center ?

Mini DOJO Center is required to create awareness of Skilling & Right-skilling of the new workforce & Re-skilling of the existing workforce to refresh manufacturing concepts and educate them about Company awareness,Safety awareness,5 Senses, Innovation and Technical skills.

Skilled manpower can contribute in company profitability growth through Customer Satisfaction, Internal Waste Reduction and Sustenance Strategy.

Customer Satisfaction (PQCS) (1)

Role of Tetrahedron

Tetrahedron helps to translate the essential skills required in manufacturing process to activity based Mini DOJO training center. We design and setup company/process specific customized dojo center after complete assessment of existing workforce skill sets.

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Benefits Of MINI DOJO

Miniumum Investment (Less than 2 Lacs)
Quick Implemention (15 days)
Less Space Required (300 Sq Ft Approx.)

Components of MINI DOJO

MINI DOJO Center (Equipment / Hardware Only)

S.No	Components	Activities
1.	Know My Company	Company Profile Company Vision, Mission & value Company Funders and History Company Footprint & Product Portfolio Customer Base & Geography Coverage Research & Development CSR Activities Company Policy (HR, Safety and Others)
2.	Safety DOJO	Safety Pledge PPE Matrix & PPE Usage (without mannequin) PPE Matrix & PPE Usage (with mannequin) Safety Shoe simulator Fire Safety Board CPR and First Aid
3	Product	Product parts and display
4	5 Senses DOJO	Ambidexterity – Limb Speed Comparison Hand Eye Cord – Diff Shape Pin Set One specific customized 5 senses DOJO (On actual)

9.	OJT & Certification	MINI DOJO Manual
5.	Process and Machine Matrix	Critical Machine Simulation Part Criticality Matrix Start – Stop – Emergency Stop Electrical Part Electronic Part Pneumatic Part Hydraulic Part Fasteners Mechanical Part
6.	Production DOJO	Abnormality Matrix 4M Change Matrix Work Instruction Shop Floor Do’s Don’t
7.	Quality DOJO	Gauge Awareness Best Practices of Using Gauges Defect Gallery Poka-Yoke
8.	Maintenance DOJO	Electrical Maintenance & LOTO, Mechanical Maintenance & LOTO

MINI DOJO Center (Optional)

S.No	Components	Activities
1.	Know My Company	Company Profile Company Vision, Mission & value Company Funders and History Company Footprint & Product Portfolio Customer Base & Geography Coverage Research & Development CSR Activities Company Policy (HR, Safety and Others)
2.	Safety DOJO	Safety Sign Colour Simulator (4 Colours) Fire Extinguisher application Fire Hydrant Application Fire Triangle Falling from Height simulator ( Harness) Safety Shoe simulator Hand Safety Simulator Head Safety Simulator ( Helmet) Eye Wash simulator Safe walking speed Simulator Electric Safety Board Dust Mask simulation Nose (Smell) DOJO Noise Protection Simulation Waste Management Gas Cylinder Safe Handling Emergency Exit Simulation (VR Base)
3.	Process and Machine Matrix	Critical Machine Simulation Part Criticality Matrix Start – Stop – Emergency Stop Electrical Part Electronic Part Pneumatic Part Hydraulic Part Fasteners Mechanical Part
4.	Production DOJO	Visual Management
5.	Quality DOJO	Gauge Awareness Best Practices of Using Gauges Defect Gallery Poka-Yoke
6.	Maintenance DOJO	Critical Tooling’s & Tool setting video TPM Pillar Description ( If applicable) Hydraulics DOJO Simulation Pneumatic DOJO Simulation Gear Functioning Simulation

7.	5 Senses DOJO	Sub Conscious Mind – Time Count DOJO Touch Sense – Blind Box Weight Sensing Touch Sense – Blind Box Size Sensing Touch Sense – Blind Box Shape Sensing Touch Sense – Blind Box Similar Part Sensing Touch Sense – Blind Box Diff Part Sensing Touch Sense – Rotation Angle Sensing Touch Sense – Length Sensing Touch Sense – Torque Sensing Touch Sense – Heat Sensing Ambidexterity – 2 Hand 2 Bin Same Part Ambidexterity – 2 Hand 2 Bin Diff Part Ambidexterity – 2 Same Activity Ambidexterity – 2 Similar Activity Ambidexterity – 2 Different Activity Hand Eye Cord – Same Size Pin Set Hand Eye Cord – Reverse Colour Pin Set Hand Eye Cord – Reverse Board Pin Set Hand Eye Cord – Coloured PIN Set Hand Eye Cord – Electric Wire Test Set Hand Eye Cord – 6 Angle Screw Set Hand Eye Cord – 6 Angle Bolt Set Hearing Sense – 6 Set Same Decibel Sound Hearing Sense – 6 Set Diff Decibel Sound Hearing Sense – Gear Knock Sound Hearing Sense – Vibration Sensing Smelling Sense – Fuel Smell Smelling Sense – Chemical Smell Smelling Sense – Electric Wire Burning Smell Closed Eye Simulation – Assy Process Seq
8.	Ergo DOJO	Standing Posture Simulation Sitting Posture Simulation Material Lifting posture simulation Ankle Bend Simulation Elbow Bend Simulation Waist Bend Simulation Ergonomics Best Practices Videos
9.	Inno DOJO	Low Cost Automation Simulation Kara-Kuri Material Handling System SCAMPER Technique Kaizen demonstration

Glimpse of DOJO

Request for Case study

Tetrahedron presents a glimpse of DOJO in manufacturing industries that is filled with images of DOJO Center . This is an example of the work produced by our Mini DOJO Consultant.

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