MINI DOJOMake Your Plant More Efficient
Introduction of MINI DOJO
The MSME’S and growing manufacturing companies are facing the biggest challenge the decade in term of relevant Skill requirement. The MINI DOJO Training Center Setup will help the MSME’S to skill there workforce with Minimum Investment, Quick Implementation & Less Space.
Why MINI DOJO Center?
MINI DOJO Center is required to create awareness of Skilling & Right-Skilling of the new workforce & Re-Skilling of the existing workforce to refresh manufacturing concepts and educate them about Company awareness, Safety awareness, 5 Senses, Innovation and Technical Skills.
Skilled manpower can contribute in company profitability growth through Customer Satisfaction, Internal Waste Reduction and Sustenance strategy.
Benefits of MINI DOJO
Components of MINI DOJO
MINI DOJO Center (Equipment / Hardware only)
1: Know My Company
♦ Company Profile
♦ Company Vision, Mission & Value, Goal Statement
♦ Company Founders and History
♦ Company Footprint & Product Portfolio
♦ Customer Base & Geography Coverage
♦ Research & Development
♦ CSR Activities
♦ Company Policy (HR, Safety, and Others)
2: Safety DOJO
♦ Safety Pledge
♦ PPE Matrix & PPE Usage (without mannequin)
♦ PPE Matrix & PPE Usage (with mannequin)
♦ Safety Shoe Simulator
♦ Fire Safety Board
♦ CPR and First Aid
3: Product DOJO
♦ Product Parts and Display
4: 5 Senses DOJO
♦ Ambidexterity – Limb Speed Comparison
♦ Hand Eye Cord – Diff Shape Pin Set
♦ One Specific Customized 5 senses DOJO (On actual)
5: Process and Machine Matrix
♦ Critical Machine Simulation
♦ Part Criticality Matrix
♦ Start – Stop – Emergency Stop
♦ Electrical Part
♦ Electronic Part
♦ Electrical Part
♦ Pneumatic Part
♦ Hydraulic Part
♦ Fasteners
♦ Mechanical Part
6: Production DOJO
♦ Abnormality Matrix
♦ 4M Change Matrix
♦ Work Instruction
♦ Shop Floor Do’s Don’t
7: Quality DOJO
♦ Gauge Awareness
♦ Best Practices of using Gauges
♦ Defect Gallery
♦ Poka-Yoke
8: Maintenance DOJO
♦ Electrical Maintenance & LOTO
♦ Mechanical Maintenance & LOTO
9: OJT & Certification
♦ MINI DOJO Manual
MINI DOJO Center (optional)
1: Know My Company
♦ Company Profile
♦ Company Vision, Mission & Value, Goal Statement
♦ Company Founders and History
♦ Company Footprint & Product Portfolio
♦ Customer Base & Geography Coverage
♦ Research & Development
♦ CSR Activities
♦ Company Policy (HR, Safety, and Others)
2: Safety DOJO
♦ Safety Sign Colour Simulator (4 Colours)
♦ Fire Extinguisher Application
♦ Fire Hydrant Application
♦ Fire Triangle
♦ Falling from Height Simulator ( Harness)
♦ Safety Shoe Simulator
♦ Hand Safety Simulator
♦ Head Safety Simulator ( Helmet)
♦ Eye Wash Simulator
♦ Safe Walking Speed Simulator
♦ Electric Safety Board
♦ Dust Mask Simulation
♦ Nose (Smell) DOJO
♦ Noise Protection Simulation
♦ Waste Management
♦ Gas Cylinder Safe Handling
♦ Emergency Exit Simulation (VR Base)
3: Process and Machine Matrix
♦ Critical Machine Simulation
♦ Part Criticality Matrix
♦ Start – Stop – Emergency Stop
♦ Electrical Part
♦ Electronic Part
♦ Pneumatic Part
♦ Hydraulic Part
♦ Fasteners
♦ Mechanical Part
4: Production DOJO
♦ Visual Management
5: Quality DOJO
♦ Gauge Awareness
♦ Best Practices of Using Gauges
♦ Defect Gallery
♦ Poka-Yoke
6: Maintenance DOJO
♦ Critical Tooling’s & Tool Setting Video
♦ TPM Pillar Description ( If applicable)
♦ Hydraulics DOJO Simulation
♦ Pneumatic DOJO Simulation
♦ Gear Functioning Simulation
7: 5 Senses DOJO
♦ Sub Conscious Mind – Time Count DOJO
♦ Touch Sense – Blind Box Weight Sensing
♦ Touch Sense – Blind Box Size Sensing
♦ Touch Sense – Blind Box Shape Sensing
♦ Touch Sense – Blind Box Similar Part Sensing
♦ Touch Sense – Blind Box Diff Part Sensing
♦ Touch Sense – Rotation Angle Sensing
♦ Touch Sense – Length Sensing
♦ Touch Sense – Torque Sensing
♦ Touch Sense – Heat Sensing
♦ Ambidexterity – 2 Hand 2 Bin Same Part
♦ Ambidexterity – 2 Hand 2 Bin Diff Part
♦ Ambidexterity – 2 Same Activity
♦ Ambidexterity – 2 Similar Activity
♦ Ambidexterity – 2 Different Activity
♦ Hand Eye Cord – Same Size Pin Set
♦ Hand Eye Cord – Reverse Colour Pin Set
♦ Hand Eye Cord – Reverse Board Pin Set
♦ Hand Eye Cord – Coloured PIN Set
♦ Hand Eye Cord – Electric Wire Test Set
♦ Hand Eye Cord – 6 Angle Screw Set
♦ Hand Eye Cord – 6 Angle Bolt Set
♦ Hearing Sense – 6 Set Same Decibel Sound
♦ Hearing Sense – 6 Set Diff Decibel Sound
♦ Hearing Sense – Gear Knock Sound
♦ Hearing Sense – Vibration Sensing
♦ Smelling Sense – Fuel Smell
♦ Smelling Sense – Chemical Smell
♦ Smelling Sense – Electric Wire Burning Smell
♦ Closed Eye Simulation – Assy Process Seq
8: Ergo DOJO
♦ Standing Posture Simulation
♦ Sitting Posture Simulation
♦ Material Lifting Posture simulation
♦ Ankle Bend Simulation
♦ Elbow Bend Simulation
♦ Waist Bend Simulation
♦ Ergonomics Best Practices Videos
9: Inno DOJO
♦ Low Cost Automation Simulation
♦ Kara-Kuri Material Handling System
♦ SCAMPER Technique
♦ Kaizen Demonstration
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