ZERO DELIVERY FAILURE

 Value Stream Mapping

Value Supply Chain Management

Inventory Analysis & Management        

ZERO DELIVERY FAILURE

In the zero delivery process, we possess zero delivery defects in the entire process with the help of different tools that showcase the outcomes of minimum delivery failures. Analyzing the prior activity before any failures or loss in inventory time, WIP storage, lead time, could affect the entire process. Like, if you’re not receiving shipments as quickly as you should, you won’t be able to serve your customers as well as you could and you’ll lose revenue in the process. Factors that can impact lead time include lack of raw materials, breakdown of transportation, labor shortages, natural disasters, and human errors.

Different tools used to identify the failure in the delivery process :

VALUE STREAM MAPPING

1) Value Stream Mapping

Value supply chain management

2) Value Supply Chain Management

Inventory analysis & Management

3) Inventory Analysis & Management

Process Mapping

4) Process Mapping (BPM/BPR)

FRAMEWORK FOR ZERO DELIVERY FAILURE PROCESS

1) Involve the team and identify the stakeholders

2) Document as much information as possible when studying the process

3) Keep the flowchart as simple as possible

4) Be careful when making assumptions

5) Use the software/fish-bone diagram to draw the flowchart

6) Start with the end (Goal) in mind 

There are many factors synchronized with the manufacturing process like man, material, methods, and machinery along with customer satisfaction. All of these functions essentially feed the core process of production scheduling with the goal of delivering to customers what they need, when they need it. We can analyze to eliminate production waste to improve delivery performance while increasing productivity, inventory turns, and profit.

MANUFACTURING EXCELLENCE IMPLEMENTATION PROCESS

OBJECTIVE : 

Zero Delivery / Failure: To accomplish the task within the lead time without failure in inventory time, WIP storage, logistics cost, and mapping of the steps a company takes to complete a certain process.

EXAMPLES

  • Value Stream Mapping
  • Value Supply Chain Management
  • Inventory Analysis & Management
  • Process Mapping (BPM/BPR)

OBJECTIVE : 

  • 100% Employee Engagement

 

EXAMPLES

  • Basic 5S Awareness
  • 1S, 2S Implementation
  • Workplace Visual Management (Visual Factory)
  • Kaizen Strategy Implementation
  • Suggestion Scheme
  • Innovative Leaders

    OBJECTIVE : 

    • Zero Breakdown

     

    EXAMPLES

    • My Machine Campaign
    • CLIT
    • Machine Utilization Monitoring
    • Machine Losses Reduction
    • Breakdown Analysis
    • Preventive Maintenance
    • 3S ,4S & 5S for Machine & Office area

    OBJECTIVE : 

    • Zero Waste

     

    EXAMPLES

    • Time & Motion Study
    • Lean Layouting
    • ZCA (Zero Cost Automation) & LCA (Low-Cost Automation)
    • Material Handling Optimization
    • OEE/ OLE

    OBJECTIVE : 

    Zero Accident: The risk of falling, risks related to electricity or handling of machinery, road hazards, and more. Every day, the awareness of each and every employee is essential to avoid accidents in the workplace and to prevent occupational illnesses.

    EXAMPLES

    • OH & S Management System Implementation
    • Safety KPIs
    • Workplace & Safety
    • HIRA
    • Safety Signage Standardization

    OBJECTIVE :

    Zero Fatigue: Fatigue is a workplace hazard and can be associated with the safety and health of the worker. It affects the health and safety of the employee.

    EXAMPLES

    • Scope Defining
    • Workplace Ergonomics Analysis different Technical Score (REBA, RULA, WAS, HARM, NIOSH, JSI, KIM, EAWS, RAMP)
    • OFI(Opportunities of Improvements) Points Sharing
    • Support in Workplace Design Modification
    • Final Audit

    OBJECTIVE : 

    • Zero Effect

     

    EXAMPLES

    • Environment Policy
    • Effect Impact Analysis & Life Cycle Assessment
    • Energy Cost Optimisation
    • Waste Management & Control

    OBJECTIVE : 

    • Zero Defect

     

    EXAMPLES

    • Quality Management System Awareness
    • Quality Performance (Quality KPI Development &  Tracking )
    • Non-Conformities Identification & CAPA Implementation
    • Workplace Audit
    • 7 QC Tools & 7 Management Tools
    • Problem Solving & Poka Yoke
    • Root Cause Analysis

    OBJECTIVE : 

    • Zero Loss

     

    EXAMPLES

    • Advance Lean Practices Implementation
    • Manpower Rationalization
    • Design & Process FMEA
    • APQP
    • Line Balancing

    OBJECTIVE : 

    • 100% Sustenance

     

    EXAMPLES

    • Employee Training & Re-Training
    • DOJO Set-up
    • Training Content