ZERO EFFECT IN MANUFACTURING

Switching to Renewable Electricity

 Designing Eco-friendly Products

Working with Suppliers who share a similar mind

ZERO EFFECT VISION

Sustainability and environmental issues are rapidly emerging as one of the most important topics for strategic business, management, manufacturing, and product development decisions. Our business must contribute to ensuring that society lives within planetary boundaries. This means protecting biodiversity and natural resources while encouraging others to act responsibly. 

Growing consumption, industrialization, and urbanization threaten not only the sustainability of the environment in which we live, but it also impacts the health of people in the communities in which we operate. We must do our part by embracing a circular mindset to have a more positive impact on the environment.

WAYS TO GET ZERO

switching to renewable energy

Focus on the use of electricity – Switching to Renewable Electricity

eco-friendly

Designing Eco-Friendly Products or Optimizing Product Design

working with supplier who share similar minds

Working with Suppliers who share similar minds

  • Ambition is to strive for zero environmental impact in our operations. 
  • Manufacturing companies should change or modify their actions and consumption patterns as preserving natural capital is crucial for safeguarding the supply of raw materials and the future of every business.
  •  In order to eliminate the problems of environmental pollution, the concepts of environmental management, such as green management, green marketing, green production, and green innovation, etc. are now being pursued.
  • Sustainable manufacturing is the creation of manufactured products through economically-sound processes that minimize negative environmental impacts while conserving energy and natural resources.
  • Sustainable manufacturing also enhances employee, community, and product safety.

MANUFACTURING EXCELLENCE IMPLEMENTATION PROCESS

OBJECTIVE : 

Zero Effect: To make the production process, product, environment friendly and good enough for social well being and sustainability of the environment.

EXAMPLES

  • Environment Policy
  • Effect Impact Analysis & Life Cycle Assessment
  • Energy Cost Optimisation
  • Waste Management & Control

OBJECTIVE : 

Employee Engagement: To improve workplace conditions that drive engagement and enhance employee sense of well-being.

EXAMPLES

  • Basic 5S Awareness
  • 1S, 2S Implementation
  • Workplace Visual Management (Visual Factory)
  • Kaizen Strategy Implementation
  • Suggestion Scheme
  • Innovative Leaders

OBJECTIVE : 

Zero Breakdown: Maintenance is all about working for the ultimate goal with a winning maintenance strategy.

EXAMPLES

  • My Machine Campaign
  • CLIT
  • Machine Utilization Monitoring
  • Machine Losses Reduction
  • Breakdown Analysis
  • Preventive Maintenance
  • 3S ,4S & 5S for Machine & Office area

OBJECTIVE : 

Zero Waste: To eliminate waste across entire waste value chains to the fullest extent possible through reuse and recycling. Zero Waste is more than just a problem of disposal but a need to reduce harm encompassing the entire life cycle of a product.

EXAMPLES

  • Time & Motion Study
  • Lean Layouting
  • ZCA (Zero Cost Automation) & LCA (Low-Cost Automation)
  • Material Handling Optimization
  • OEE/ OLE

OBJECTIVE : 

Zero Accident: The risk of falling, risks related to electricity or handling of machinery, road hazards, and more. Every day, the awareness of each and every employee is essential to avoid accidents in the workplace and to prevent occupational illnesses.

EXAMPLES

  • OH & S Management System Implementation
  • Safety KPIs
  • Workplace & Safety
  • HIRA
  • Safety Signage Standardization

OBJECTIVE : 

Zero Fatigue: Fatigue is a workplace hazard and can be associated with the safety and health of the worker. It affects the health and safety of the employee.

EXAMPLES

  • Scope Defining
  • Workplace Ergonomics Analysis different Technical Score (REBA, RULA, WAS, HARM, NIOSH, JSI, KIM, EAWS, RAMP)
  • OFI(Opportunities of Improvements) Points Sharing
  • Support in Workplace Design Modification
  • Final Audit

OBJECTIVE : 

Zero Defect: Developing a product that has no defects but ensuring the quality standards and reducing the defects to a level of zero in your projects.

EXAMPLES

  • Quality Management System Awareness
  • Quality Performance (Quality KPI Development &  Tracking )
  • Non-Conformities Identification & CAPA Implementation
  • Workplace Audit
  • 7 QC Tools & 7 Management Tools
  • Problem Solving & Poka Yoke
  • Root Cause Analysis

OBJECTIVE : 

Zero Loss: Zero Loss” is an aim/attempt to overcome such losses or minimize their effect up to great extent in order to reduce the manufacturing cost

EXAMPLES

  • Advance Lean Practices Implementation
  • Manpower Rationalization
  • Design & Process FMEA
  • APQP
  • Line Balancing

OBJECTIVE : 

Zero Delivery / Failure: To accomplish the task within the lead time without failure in inventory time, WIP storage, logistics cost, and mapping of the steps a company takes to complete a certain process.

EXAMPLES

  • Value Stream Mapping
  • Value Supply Chain Management
  • Inventory Analysis & Management
  • Process Mapping (BPM/BPR)

OBJECTIVE : 

  • 100% Sustenance

 

EXAMPLES

  • Employee Training & Re-Training
  • DOJO Set-up
  • Training Content