Industry 4.0 is bringing about the convergence of information technology (IT) and operational technology (OT) systems, creating interconnectivity between autonomous manufacturing equipment and broader computer systems. OT data from sensors, PLC and SCADA systems is being integrated with IT data from MES and ERP systems.
We provide Industry 4.0 Consulting Services to manufacturing industries which is very essential in today’s era. Most of the companies taking consulting services for Industry 4.0 to increase their profitability and avoid expected losses. For this purpose our services are introduced to improve efficiency in work and betterment of performance.
Before Industry 4.0 Implementation
– Lack of skilled workers
– Inventory and Project Management
– Maintenance and Overheads
– Demand Forecasting
– Manufacturing Plant Efficiency
– Cybersecurity Risks
– Supply Chain Disruption
– Rising Energy Costs
– Product Inconsistencies
– Global Competition
After Industry 4.0 Implementation
– Improved productivity and efficiency
– Flexible and agile manufacturing process
– Lower Operation Cost
– Optimization of 4M
– Reduction in ‘go to market’ time
– Improve machine up time
– Data based decision making
– Cyber physical closed loop system
– Paperless shop floor with data security
– Better Plant Operations control
Industrial Internet of Things
Robotic Process Automation
Horizontal & Vertical System
Simulation & Analysis
Our MES Functionalities
Digital Work Instructions
Error-proof tasks with a single, intuitive workflow with dynamic work instructions, connections to external systems, edge connectivity, and cameras.
Order & Material Tracking
Track information for jobs, work orders, BOMs. Scheduling orders and optimizing flow. Manage goods receipt, warehousing, and final dispatch.
Record information at steps throughout the process. Create your electronic history records for products and batches.
Production Visibility & Alerts
Visualize everything going in your operations, in your facility, and across your operations. Trigger and manage alerts and Andon lights.
Connect to networked and stranded machines to monitor statuses and track KPIs. Assign and track regular and unplanned maintenance.
Quality & Security Systems
Execute against the quality management systems. Track and mitigate deviations and exceptions.
Whether you’re training a new employee or introducing a process, product, or tool, build a firm foundation for your team with intuitive and effective training apps.
improve your factory’s safety, and lean compliance with apps that standardize audit procedures, track progress, and promote accountability.
Digitize your lean manufacturing practices, collect & analyze data in real-time, & remove communication barriers.
What is Smart Manufacturing?
Smart manufacturing is about using a network of digital technologies, sensors, controllers and MES systems to generate a real time database and then control processes and machines on a real time basis even from a remote location to optimize the outputs.
Why should you implement industry 4.0 solutions?
Industry 4.0 technology helps you manage and optimize all aspects of your production processes and supply chain. It gives you access to the real-time data and insights you need to make smarter, faster business decisions.
How much does it cost to implement an industry 4.0 solution?
The cost of implementing industry 4.0 in an organization is not predetermined because it depends on several variables such as the size of the organization, strategic objectives, segment of business, and so on.
How industry 4.0 can enhance lean practices?
Industry 4.0 tools empower you with the real time data at different machines, processes and people involved in the production as they all become Cyber Physical System(CPS). By having the real time data access and by using a smart analysis platform for big data you identify the all lean waste on the real time basis and with the help of MES, controller, clusters and sensors you can reduce those waste as soon as you identify them.