Transform Your Manufacturing Operations
End to End Solutions for Manufacturing Industry
- 3 Shifts (24 Hrs) operation reduced to 19 Hrs
- Line Balancing Implemented – Sequential Flow of Goods, FIFO
- Line formation with exact manpower requirement with projections
- Identified 20+ Simple Automation
- Multiple Operation by single workman by formation improvement
- WIP reduced by 50%
- Identified 20+ Simple Automation
- Multiple Operation by single workman by formation improvement
- WIP reduced by 50%
Manufacturing companies across the globe have been striving to achieve manufacturing excellence to stay competitive, increase profitability, and meet the demands of their customers..
However, many companies have struggled to attain this elusive goal despite their best efforts.
One of the primary reasons why manufacturing companies fail to achieve manufacturing excellence is the presence of waste in their processes.
Waste can manifest in many forms, such as excess inventory, overproduction, unnecessary movement, waiting, defects, and overprocessing.
These wastes not only reduce efficiency but also increase costs, reduce profitability, and impact customer satisfaction.
Moreover, the lack of a systematic and structured approach to process improvement is another factor that hinders manufacturing excellence.
Companies often rely on ad-hoc methods and tools to improve their processes, which can lead to inconsistent results and a lack of sustainability.
To address these challenges and achieve manufacturing excellence, industries are increasingly adopting methodologies like Lean Manufacturing, TPM, TQM, Six Sigma, and Kaizen.
Manufacturing Industry : Upcoming Vulnerability & Readiness
| Challenges |
| Reducing Profitability |
| Capacity and Space Constraint |
| Unknown Devils in Manufacturing System |
| Absence of Standard |
Increasing Energy Cost |
| Excessive Material Handling Cost |
| Employee Dissatisfaction |
| Solutions |
| Manufacturing Excellence |
| Plant Layout Development & Optimisation |
| Safety, Energy, Environment, Quality, Lean Audit |
| ISO, IMS, VDA production & Safety Implementation |
Energy Cost Reduction Sustenance |
| Autonomous Mobile Robot AMR/AGV |
| DOJO Training Center Design and Set Up |
Our models provide a structured and systematic framework to identify and eliminate waste, optimise processes, and continuously improve quality, resulting in significant cost savings of 10%-30% in manufacturing operations.
By implementing these methodologies, manufacturing companies can achieve manufacturing excellence by reducing waste, improving process efficiency, enhancing product and service quality, increasing customer satisfaction, and ultimately reducing costs and increasing profitability.
What we can serve ?
Manufacturing Excellence
10% – 20% Cost Reduction in Manpower & Manufacturing Process
Plant Layout Development
20% – 30% Additional Space Creation
Safety Management Consulting
Reduce Injury & Increase performance
ISO Implementation
0 NC & 100% adherence to IMS & ISO System
Energy Cost Reduction
10% – 20% Saving on Energy Bill
DOJO Implementation
3 times faster & effective worker training
Training & Skill Development
400+ Training Modules(On-Line, On-Site, Hand-Hold, Mentoring)
Autonomous Mobile Robot AMR/AGV
10% – 20% Saving in Material Handling
DOJO Implementation
3 times faster & effective worker training